RADUS® SV-360 MX [Matrix] | Next-Generation Embedded DOVID Patch Applicator for Polycarbonate Overlay Foils
Absolute Precision. Compact Footprint.
The RADUS SV-360 MX is a fully automated, turnkey solution engineered for the high-security printing sector. Designed specifically for the seamless application of embedded DOVIDs (Hologram / Kinegram) onto polycarbonate sheets, it delivers uncompromising security for passport data pages, driving licenses (DL-Card) and national ID-Cards.
Integrating a high-pile sheet feeder and delivery, the SV-360 MX packs industrial-grade automated power into an ultra-compact footprint of just 4 x 1 meters.
Why the RADUS SV-360 MX?
Smart Matrix Automation
Unlike traditional multi-head systems, the SV-360 MX utilizes a single, high-performance HP3 hot stamping head driven by an advanced coordinate-matrix system. It effortlessly moves across the feeding direction, adapting to any grid layout (from 1x2 for passport data pages ID-3 up to 8x6 for ID-1 format cards) with flawless reproducibility.
"On-the-Fly" Image Positioning
Eliminate costly, time-consuming manual sensor alignments. Equipped with cutting-edge diffraction mark detection directly on the active stamping die, the SV-360 MX automatically detects and corrects foil manufacturing tolerances (Resolution: 0.01 mm).
Unmatched Efficiency & Cleanliness
With an automated multistage foil tension control, built-in electrostatic discharge devices, and a sophisticated foil separation system, you achieve sharp hologram edges and scratch-free, pristine results on substrates from 50 to 150 microns.
Core Technical Highlights
Versatile Substrate Handling
Optimally processes polycarbonate overlay and core films from 50 to 150 microns.
Intuitive Control
Real-time adjustments of the hologram position can be made effortlessly via the 7” touch display—even during ongoing stamping operations.
Industrial Throughput
Delivers up to 150 PC sheets/h (for 3x8 layouts) and 100 PC sheets/h (for 8x6 layouts), with a maximum mechanical speed of up to 6,000 holograms/h.
Level 3 Security Ready
Precision-engineered to apply registered, metallized, and demetallized DOVIDs, OVDs, and KINEGRAMs up to the highest security standards.
Technical Data
| Model | SV360 with HP3 MX Matrix Head |
| Controlling | microprocessor |
| Control desk | 7” touch display |
| Operation | fully automatic |
| Sheet length | 290 - 750mm |
| Sheet width | 120 - 520mm |
| Sheet thickness | 50 – 150 micron for PC / 60 - 150 gsm² paper / teslin (up to 0.5mm) |
| Foils | registered security DOVIDs, OVDs and holograms – metallized and demetallized, KINEGRAM |
| Foil size | maximum 55 mm width, 150 mm Ø, core 1" or 3" |
| Foil Registration | optical sensor direct at the stamping die |
| Stamping die | straightened or mirror-polished brass or steel |
| Stamping size (max.) | 1300mm², ø40mm, width max. 50mm |
| Stamping distance | X/Y direction without min. limit |
| Temperature | 70° to 250°C |
| Dwell Time | adjustable per head |
| Electrical connection | single phase 200-240V, 50/60Hz |
| Dimensions | length 3,9m / depth 1,0m / height 1,6m |
| Weight | approx. 600kg |
| Performance | up to 6.000 UPH (holograms/h) ≙ up to 600 sheets/h – ID-3 sheet with 2x2 holograms ≙ up to 80 sheets/h – ID-1 sheet with 3x8 holograms |
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