The new model of the series Radus SV-360 is an entire solution with sheet feeder and pile delivery for the fully automated application of embedded DOVIDs (Hologram / Kinegram®) on polycarbonate sheets for passport data pages, driving licenses and ID documents at a small footprint of only 4 x 1m. Based on the well-proven hot stamping technology of our established machine SV-360 PC with 3x or 8x hologram heads, the model SV-360 MX only has one hot stamping head HP3 which is driven across the machines feeding direction. By precisely following a coordinate system, all positions in the typical matrixes can be attained in high resolution and reproducibility. Due to its matrix drive system, the machine covers the complete range of polycarbonate layouts from e.g. 2x2 to 4x5 for passport data pages, up to common layouts for embedded DOVIDs on ID cards and DL cards with 3x8 and 8x6 (ID-1 Format). The system processes typical polycarbonate overlay and core films of common manufacturers from 50 to 150 micron and enables an output at an average of 150 PC sheets / h for 3x8 (24 images) and 100 PC sheets / h for 8x6 (48 images). The sophisticated foil separation technology in combination the electrostatic discharge devices ensure a clean result and sharp hologram edges. HP3 hot stamping hologram applicator The well-proven hologram application head HP3 is especially suitable for applying embedded DOVID patches on polycarbonate overlay sheets up to secure Level 3 in a stamping size of max. ø40 mm. The head works electronically / pneumatically and is monitored by the machine's process control. The HP3 unit contains the hot stamping press with the replaceable stamping die and the associated fine adjustment as well as the foil feed. Print mark recognition with unique „on the fly“ image positioning A multistage tension control in the hologram hot foil track and an accurate guidance guarantee precise hologram feed. To compensate the common hologram foil manufacturing image distance tolerances, the HP3 is equipped with diffraction mark detection directly on the active stamping die to ensure exact image positioning. After mark detection „on the fly“, the foil with the holographic image is positioned using electronics only (Resolution 0.01mm); there is no need for the time consuming manual fine adjustment of the photocells for image positioning. The image position of the hot foil hologram under the stamping die can be easily adjusted via the touch display - even during ongoing stamping operation.

Polycarbonate Sheet-Fed

Design Features  Processing Polycarbonate Sheets from 50 mic  1 x Hologram application head HP3 Matrix  DOVID stamping size max. ø40mm  Pile feeder and delivery  Feeder with sheet pre-separation and electrostatic discharge  Electrostatic discharge of finished polycarbonate sheets Basic Machine SV-360 MX with Hologram Applicator Controlling Microprocessor Operation Fully automatic / intermittent Controll desk 7“ Touch display Transport System Sheet width 120mm up to 520mm Sheet length 290mm up to 750mm Sheet Substrate 50 - 150 mic polycarbonate PC (30 mic on request) 60 - 500 g/m² paper / teslin (up to 0.5mm) Hologram Applicator HP3 Foil size Width 55mm, max. diameter ø 150mm Core diameter 1“ and 3“ Stamping size up to 1300mm², ø40mm, width max. 50mm Stamping die brass / steel Stamping distance no min. limit Temperature 70° bis 250°C Dwell time 0,05 - 10 sec. Cooling time 0,01 - 10 sec. Registration mark Optical sensor direct at the hot stamping die Foils Registered security DOVIDs, OVDs and holograms - metallized and demetallized, KINEGRAM®s Foil separator Fully automated foil separation for ensuring a clean result and sharp hologram edges after the stamping / cooling process Connections Air connection 4 – 8 bar, oil-free and dry Electrical con. Single phase 220-240V (110V), 50/60Hz Dimensions Length from 4000 x Depth 1000 x Height 1500mm Performance • 1 hologram on single PC sheet - max. 5.000 holograms/h • 48 holograms on PC sheet 6 x 8 across - max. 6.000 holograms/h